✽ The reality in industry & logistics
Exoskeletons for industry & trade
Employees lift, carry, and assemble, often for many years. Back pain, forced postures, and musculoskeletal disorders (MSDs) are the consequences – they lead to absences, production stoppages, and high costs.
Reduced muscle activity
15-40%
Supports occupational safety regulations (§ 5 ArbSchG, DGUV G 46) and enhances employer attractiveness
Less muscle strain
up to 49%
Relieves the back, shoulders, and arms during overhead work and repetitive tasks. (TU Munich 2024 – Preprint)
Fewer absences
-22%
Musculoskeletal disorders account for 22% of all sick leave days – exoskeletons help reduce these burdens. (BAuA Labor Report 2022)
Reduce back-related costs
< 12 billion €
Back pain causes over €11 billion in direct costs annually – preventive relief saves real money. (BAuA 2022)
Technology
in
motion
✽ This is how the support works
Technology behind the exoskeleton
Exoskeletons can generally be divided into passive and active systems. Passive exoskeletons work with mechanical components such as springs or pulleys. They store kinetic energy and release it during opposing movements – like a counterweight that relieves the body.
Active exoskeletons take it a step further: they use sensors, motors, and batteries to provide targeted support where it is needed – for example, when lifting heavy loads. Studies from the Fraunhofer Institute show that this technology enables measurable relief of muscles and joints, especially during overhead work and repetitive lifting tasks.
Our active exoskeletons for industry & trade
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✽ Safety and occupational health
How industrial exoskeletons support your employees
Modern exoskeletons are CE-certified (e.g., EN ISO 13482) and can be seamlessly integrated into existing occupational safety concepts. They are considered an addition to personal protective equipment and are designed not to restrict escape routes or the use of protective clothing. Studies, including those from Fraunhofer Austria Research, show that muscle activity during overhead work can be reduced by up to 30%.
In addition, active exoskeletons have specific safety requirements: they must be power failure safe, tamper-proof, and network resilient. Compliance with international standards such as IEC 62443 is necessary for this. Passive systems, on the other hand, require targeted workplace assessments. In both cases, one thing is central: maximum safety while ensuring freedom of movement and practicality in industrial use.
Physical relief
For back, shoulders, arms, and legs
Increase productivity
Less fatigue, more performance
Increase safety
Ergonomic movement support
Promote motivation
Better working conditions, higher satisfaction
Less strain, more strength in everyday work.
Exoskeletons in care, hospitals & for paramedics
Work powerfully without overloading the body.
Exoskeletons for trades & construction
Support in lifting and carrying
Exoskeletons for warehousing & logistics
TIP:You must use at least two cards to apply the effect
✽ Secure competitive advantage
Economic efficiency through industrial exoskeletons
The economic benefit of an industrial exoskeleton is measurable: just five avoided sick days per employee save around €1,000 per year. With 50 employees, this results in a savings potential of over €50,000.
Additionally, there is the strategic advantage: According to ABI Research, the global exoskeleton market is expected to grow to $1.8 billion by 2025. Companies that invest early in ergonomic assistive systems position themselves as forward-thinking employers and gain a sustainable competitive edge.
✽ Exoskeletons for Industry & Trade
Industry Solutions for the Industry
Food Industry
In food processing and packaging, repetitive movements and prolonged standing are the norm. Exoskeletons for the back and legs help absorb peak loads when lifting boxes, trays, or containers, thereby preventing muscle tension and fatigue – especially in cold storage or shift work.
Metal Industry
When welding, grinding, or assembling at height, shoulders and arms are subjected to high forces. Shoulder exoskeletons specifically relieve the shoulder girdle, support the arms during overhead work, and reduce the risk of overexertion injuries. This not only increases safety but also enhances work precision.
Mechanical Engineering
In mechanical and plant engineering, complex, physically demanding work steps are often necessary – from installing heavy components to maintenance in awkward positions. Exoskeletons provide support for prolonged standing, lifting, or kneeling, thus reducing physical fatigue in daily work.
Automotive Industry
At assembly lines and manufacturing stations, accuracy, speed, and physical endurance are crucial. Exoskeletons for arms, shoulders, and backs improve ergonomics during assembly, screwing, or painting tasks – particularly for overhead work or in constrained positions.
Electrical Industry
In electronics manufacturing, steady hands and precise movements are crucial. Hand and arm exoskeletons stabilize movements, relieve muscles and tendons, and help maintain concentration over longer periods – ideal for soldering and testing processes.Wood industry
When cutting, transporting, or processing solid wood, there is a high physical strain – especially on the back and knees. Leg and back exoskeletons provide noticeable relief when lifting and carrying, promote healthy movement patterns, and help secure workforce sustainability in the long term.
✽ Options at a glance
Passive or active exoskeletons for industry
Type | Weight | Support | Power supply | Example |
Passive | 2-3 kg | Back, shoulders | None | Assembly |
Active | 5-8 kg | Back, legs, arms, shoulders | Battery, sensors | Logistics |
Hybrid | approx. 4 kg | Combined | Optional | Construction |
Exoskeletons come in various designs – from purely mechanical systems to highly advanced, sensor-controlled models. The choice depends on the environment in which they are used and what type of support is needed. The following overview shows the main differences:
Buy industrial exoskeletons
Production lines, manufacturing, assembly, or technical maintenance – exoskeletons specifically relieve your employees in the industry. By combining ergonomics, safety, and efficiency, you create a sustainable work environment that meets today's demands.
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